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The modularization of
process units is an idea we at Ventech helped to pioneer over
twenty five years ago. Ventech's patented Diesel Production
Units are ideal solutions for remote and offshore production
sites.
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Diesel
Production Units – The rising cost of fuel delivery to
remote sites has increased the popularity of diesel production units
(also known as topping units). These
units produce fuel suitable for use in electrical generators and
off-road vehicles from crude oil. The
most common use is at Central Production Facilities where crude oil is
readily available, but refined fuels are difficult or expensive to
import.
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Our units will typically produce a broad
range distillate fuel (diesel, kerosene, or gas oil boiling ranges)
suitable for engine or turbine use.
The heavier fuel oil and lighter naphtha products are typically blended
and re-injected into the sales pipeline.
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Diesel production capacity varies from as
small as 50 barrels per day to as large as required. Turndown capability is generally about 50% of nameplate
capacity.
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The fired heater for vaporizing the
incoming crude requires fuel. The
most preferable fuel is flare gas from the CPF.
If waste fuel gas is not available, the unit can be designed to
burn diesel fuel or specialized equipment can be added to allow burning
residual fuel oil.
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The production units can be designed with
or without steam stripping of the products depending on utility
availability. Instrument
air compressors can be included.
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Alloy construction is available if
required by the crude properties.
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The Modular Advantage –
Ventech's fabrication
facilities, located just off the Houston ship channel, allows highly skilled professionals to fabricate units under ideal working conditions .
This "In-House" method greatly reduces time and money
normally spent on problems such as adverse weather and/or field
conditions. The Houston area has an abundance of skilled
labor, materials and equipment vendors due to the local oil refining and
petrochemical industry. These factors combine to provide several
advantages:
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 Ventech’s Modular Units can be completed and commissioned in
less than 12 months from contract execution.
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Each
Ventech unit is custom designed for site conditions and to maximize
the desired output.
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Processing crude oil, Ventech’s modular refineries will produce
clean cuts of gasoline, kerosene, jet fuel, diesel fuel, fuel oil,
asphalts, lube oils and other marketable products.
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Engineering, Procurement and Fabrication services are closely
integrated, allowing us to maintain stringent manufacturing
standards, quality control & total installation support. These
key factors enable Ventech to provide an economical state of the
art, efficient modular refinery.
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Each Ventech Unit is provided with a detailed set of operating
and safety manuals in English and can be provided in the host country’s language
to assure safe and trouble free operations.
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Ventech’s international
staff of professional technicians will train plant personnel to
operate and maintain the modular refinery.
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